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This work is licensed under a Creative Commons Attribution-ShareAlike 3.0 Unported License. Attribution: Jean Vieille
Work: ISA8895 Implementation Section: Structure Chapter: Inventory Asset
Language: English Version: V3 - 05/2011
Jean Vieille
www.syntropicfactory.info j.vieille@syntropicfactory.info
Research community www.controlchainmanagement.org Consulting group www.controlchaingroup.com
Agenda
Introduction ISA95 Material Model
2_30_ISA8895_Structure_InventoryAsset
2
CC functional domains
ISA88 ISA95
2_30_ISA8895_Structure_InventoryAsset
Product Asset Management Inventory Asset Management Physical Asset Management Human Asset Management
TOGAF ITIL ISA88 + ISA95
3
IT Asset Management
Information Elements
Cliquez pour ajouter Stdtableau un Domain sur l'icôneModel Information elements Product Asset Inventory Asset Physical Asset Human Asset Equipment Control Physical Process Control Physical Process Mngt Operation Process Mngt Product Product Material Physical Equipment Personnel Procedural Procedural Segment Operation Activity ISA88 ISA95 ISA95 ISA88 ISA95 ISA95 ISA88 ISA88 ISA95 ISA95 Product Hierarchy Product Definition Material Resources Equipment Hierarchy Equipment Resources Personnel Hierarchy Personnel Resources Functional Hierarchy Equipment Procedural Elements Physical Processes / Procedural Elements Physical Process Transform Components Segments Operation Processes Activities / Tasks 4
2_30_ISA8895_Structure_InventoryAsset
Who's / What's concerned?
PRM Usr/Rsp Cliquez sur l'icône pour ajouter unUsage tableau Typ.IT app
Customer order processing Production planning & scheduling Production control Material and energy control Procurement Quality assurance Product inventory control Product cost accounting Product shipping administration Maintenance management Research & development Engineering
X X R X X X X
X
2_30_ISA8895_Structure_InventoryAsset
5
Agenda
Introduction ISA95 Material Model
2_30_ISA8895_Structure_InventoryAsset
6
ISA95 Material Model
Addresses tangible possession of the enterprise Ø Similar to the Equipment asset Identifies the material assets Ø As an evolving component along the energy chain § Raw material => semi finished => finished product § Regardless the incorporated value (see Product Asset) Ø As a defined structure § Defines category (class), master material definition, assemblies, properties... Ø As actual asset § Inventory entity (lot/sublots) and properties
2_30_ISA8895_Structure_InventoryAsset
7
ISA95 Material Resource Model
Is assembled from Is assembled from Is assembled from Is assembled from
0..n
0..n Defines a grouping 0..n
0..n 0..n 1..1 Defined by
0..n Made up of
0..n
0..n
Material Class
Has properties of
0..n
Material Definition
Has properties of
Material Lot
0..n
Material Sublot
0..n
Is tested by a >
Is tested by a > 0..n 0..n 0..n
Is tested by a > 0..n
Has values for
Has values for
May be made up of sublots
Material Test Specification
Defines a procedure for obtaining a 0..n Records the execution of
Is tested by a > 0..n
0..n Is tested by a > 0..n
QA Test Result
0..n
0..n
Material Class Property
0..n < may contain nested
May map to
Material Definition Property
0..n < may contain nested
0..n Maps to
0..n
Material Lot Property
0..n
0..n < may contain nested
2_30_ISA8895_Structure_InventoryAsset
8
Material Model elements
Definition Elements Ø Material Class: § "a grouping of materials with similar characteristics for purposes of information exchange" § Multidimensional categories of materiel. Ex: Liquid, Ingredients, Acid... § One of the Class dimension is the Product Hierarchy Level Ø Material Definition: § "definition of the properties and characteristics for a substance" § Specific material identification. Ex: City Water, NaCH, HCL 50% Ø Material Test Specification § "may identify a test for one or more material definition properties" Assemblies are handled by the recursive structure of definition elements
2_30_ISA8895_Structure_InventoryAsset 9
Material Model elements
Actual Element Ø Material Lot/Sublot: § "uniquely identifiable amount of a material" § Quantity of Material Definition sharing the same properties+ other restrictions. Ex: § Can be hierarchical: Material SubLot "uniquely identifiable subset of a material lot, containing quantity and location" Subset of the Lot based on SKU, location Ø Material Test Result § "records the results from a material test for a specific material lot" Assemblies are handled by the recursive structure of actual elements
2_30_ISA8895_Structure_InventoryAsset
10
Material Model elements
Property (Definition) Ø "object denoting an implementation specific characteristic of an entity" Ø Characterization entities for Material Classes/Definition/Lot/Sublot § Ex: Density, Purity, brightness... Property (Value) Ø Valuation of the property as a requirement (for Material Class/Definition) Ø Valuation of a property from actual assessment (For Material Lot/Sublot) Ø Ex: Density = 1,45
2_30_ISA8895_Structure_InventoryAsset
11
Exercises Excel spreadsheet
(1) Properties Ø Identify some typical material properties: name, range, (2) Material Test Specification Ø Identify typical Test Specifications (3) Material classes Ø Identify typical material classes § Possibly hierarchically (4) Material Definition Ø Fill up a set of material master records § Possibly hierarchically (5) Material Lot Ø Fill up a set of material inventory records § Possibly hierarchically
2_30_ISA8895_Structure_InventoryAsset
12
Thank You !
2_30_ISA8895_Structure_InventoryAsset
13
Work: ISA8895 Implementation Section: Structure Chapter: Inventory Asset
Language: English Version: V3 - 05/2011
Jean Vieille
www.syntropicfactory.info j.vieille@syntropicfactory.info
Research community www.controlchainmanagement.org Consulting group www.controlchaingroup.com
Agenda
Introduction ISA95 Material Model
2_30_ISA8895_Structure_InventoryAsset
2
CC functional domains
ISA88 ISA95
2_30_ISA8895_Structure_InventoryAsset
Product Asset Management Inventory Asset Management Physical Asset Management Human Asset Management
TOGAF ITIL ISA88 + ISA95
3
IT Asset Management
Information Elements
Cliquez pour ajouter Stdtableau un Domain sur l'icôneModel Information elements Product Asset Inventory Asset Physical Asset Human Asset Equipment Control Physical Process Control Physical Process Mngt Operation Process Mngt Product Product Material Physical Equipment Personnel Procedural Procedural Segment Operation Activity ISA88 ISA95 ISA95 ISA88 ISA95 ISA95 ISA88 ISA88 ISA95 ISA95 Product Hierarchy Product Definition Material Resources Equipment Hierarchy Equipment Resources Personnel Hierarchy Personnel Resources Functional Hierarchy Equipment Procedural Elements Physical Processes / Procedural Elements Physical Process Transform Components Segments Operation Processes Activities / Tasks 4
2_30_ISA8895_Structure_InventoryAsset
Who's / What's concerned?
PRM Usr/Rsp Cliquez sur l'icône pour ajouter unUsage tableau Typ.IT app
Customer order processing Production planning & scheduling Production control Material and energy control Procurement Quality assurance Product inventory control Product cost accounting Product shipping administration Maintenance management Research & development Engineering
X X R X X X X
X
2_30_ISA8895_Structure_InventoryAsset
5
Agenda
Introduction ISA95 Material Model
2_30_ISA8895_Structure_InventoryAsset
6
ISA95 Material Model
Addresses tangible possession of the enterprise Ø Similar to the Equipment asset Identifies the material assets Ø As an evolving component along the energy chain § Raw material => semi finished => finished product § Regardless the incorporated value (see Product Asset) Ø As a defined structure § Defines category (class), master material definition, assemblies, properties... Ø As actual asset § Inventory entity (lot/sublots) and properties
2_30_ISA8895_Structure_InventoryAsset
7
ISA95 Material Resource Model
Is assembled from Is assembled from Is assembled from Is assembled from
0..n
0..n Defines a grouping 0..n
0..n 0..n 1..1 Defined by
0..n Made up of
0..n
0..n
Material Class
Has properties of
0..n
Material Definition
Has properties of
Material Lot
0..n
Material Sublot
0..n
Is tested by a >
Is tested by a > 0..n 0..n 0..n
Is tested by a > 0..n
Has values for
Has values for
May be made up of sublots
Material Test Specification
Defines a procedure for obtaining a 0..n Records the execution of
Is tested by a > 0..n
0..n Is tested by a > 0..n
QA Test Result
0..n
0..n
Material Class Property
0..n < may contain nested
May map to
Material Definition Property
0..n < may contain nested
0..n Maps to
0..n
Material Lot Property
0..n
0..n < may contain nested
2_30_ISA8895_Structure_InventoryAsset
8
Material Model elements
Definition Elements Ø Material Class: § "a grouping of materials with similar characteristics for purposes of information exchange" § Multidimensional categories of materiel. Ex: Liquid, Ingredients, Acid... § One of the Class dimension is the Product Hierarchy Level Ø Material Definition: § "definition of the properties and characteristics for a substance" § Specific material identification. Ex: City Water, NaCH, HCL 50% Ø Material Test Specification § "may identify a test for one or more material definition properties" Assemblies are handled by the recursive structure of definition elements
2_30_ISA8895_Structure_InventoryAsset 9
Material Model elements
Actual Element Ø Material Lot/Sublot: § "uniquely identifiable amount of a material" § Quantity of Material Definition sharing the same properties+ other restrictions. Ex: § Can be hierarchical: Material SubLot "uniquely identifiable subset of a material lot, containing quantity and location" Subset of the Lot based on SKU, location Ø Material Test Result § "records the results from a material test for a specific material lot" Assemblies are handled by the recursive structure of actual elements
2_30_ISA8895_Structure_InventoryAsset
10
Material Model elements
Property (Definition) Ø "object denoting an implementation specific characteristic of an entity" Ø Characterization entities for Material Classes/Definition/Lot/Sublot § Ex: Density, Purity, brightness... Property (Value) Ø Valuation of the property as a requirement (for Material Class/Definition) Ø Valuation of a property from actual assessment (For Material Lot/Sublot) Ø Ex: Density = 1,45
2_30_ISA8895_Structure_InventoryAsset
11
Exercises Excel spreadsheet
(1) Properties Ø Identify some typical material properties: name, range, (2) Material Test Specification Ø Identify typical Test Specifications (3) Material classes Ø Identify typical material classes § Possibly hierarchically (4) Material Definition Ø Fill up a set of material master records § Possibly hierarchically (5) Material Lot Ø Fill up a set of material inventory records § Possibly hierarchically
2_30_ISA8895_Structure_InventoryAsset
12
Thank You !
2_30_ISA8895_Structure_InventoryAsset
13
Johann Sebastian Bach. the music closest to silence, closest, in spite of its being so highly organized, to pure, one-hundred-degree proof Spirit" (Aldous Huxley, Island)